BioTech Rosva JSC is a young, innovative and unique company of deep processing of wheat in Russia. Our goal is to become most stable supplier of food ingredients in the Russian market, to improve the competitiveness of national products, to meet the needs of customers, to ensure a stably high product quality, safety of production and to represent a Russian manufacturer with dignity in the global market.
Our Advantages
Excellent quality of our production is our key principle, which implies both a well-established manufacturing process and availability of experienced and qualified managers. Accordingly, the stably high quality of the production is provided by modern innovative equipment, managed by highly skilled professionals and a multistage quality control system.
Customer satisfaction, independent product inspections confirm the high quality and safety of both manufacturing processes and products.
To date, all our products have been certified for the compliance with all safety requirements, including the requirements of international standards: FSSC 22000 and ISO 9001: 2015, the requirements of GOST, TU and other regulatory documents. Information on technical characteristics and quality of the products is open, transparent and accessible to consumers, suppliers, personnel and public organizations.
Manufacturing safety is key at our facility, where a safe workplace involves mainiting an invironment in which employees are able to work safely. Continuing to empahazing safety as a top issue will keep us highly productive and competitive in today’s marketplace.
Environmentally friendly manufacture, advanced zero-waste technologies, import-substituting production – this is the most advanced complex for the deep processing of wheat in Russia of its kind. BioTechRosva is a great example of 21st century manufacturing facility, based on use of innovative equipment and advanced technologies that meet the modern world requirements and developments, while the architectural solution was made in order to ensure the most convenient fully automated production process.
Since 2018, BioTech Rosva quickly gained a solid market position, earned consumers’ trust and soon acquired a reputation of a reliable and responsible manufacturer and supplier. We successfully cooperate with Russian and foreign companies, both small and large and would like all of our customers to be the best at what they do. We help them achieve this by supplying word-class ingredients in Russia and abroad.
We always address issues and express our views, adhering to the principles of ethics. We look for long-term effective cooperation and partnership with our customers which brings a win-win situation to both sides.
BioTech Rosva laboratories are equipped with the most modern equipment from leading producers. Trained competent personnel allow for strict surveillance at all stages of production, saving time, preventing potential non-compliance and a more rapid and effective response.
To meet the highest technical standards and to ensure the stable quality of products, BiotechRosva houses 3 types of laboratories: microbiological, grain and central laboratory. The control is ongoing and systematic process that combines incoming inspection of raw materials, operational control and verifying the characteristics of products.
The production capacity of BioTechRosva is up to 250 thousand tons of wheat per year, while the strategic raw materials reserves are held in upmost conditions at the own elevator complex. This is not just a granary storage with a capacity exceeding 200 thousand tons, but a grain elevator complex which is able to carry out full range of wheat processing activities: acceptance, temporary and long-term storage, cleaning, drying, etc…
High-quality product begins its life when seeds are sown in ecologically clean areas, including Kaluga region, on the fields of the largest friendly agro-industrial enterprise in Kaluga region. Therefore, quality control begins on the fields and goes though rigorous checks until it is allowed to enter grain milling facility, to be further used in production process. It is important to understand and control entire process, leading to constant quality, from the moment when the first seed is sown to the finished product.
History
On July 23, 2012, a Cooperation Agreement was signed on placement of a biotechnological complex of deep processing of wheat on the territory of the Kaluga region. It was intended to produce gluten, glucose-fructose syrups, starch, feed additives, glucose monohydrate, sorbitol and ascorbic acid.
On June 23, 2015, the Elevator started operating with its capacity of up to 200 thousand tons of wheat and became an integral part of a complex for deep processing of wheat.
The construction was completed and the wheat processing complex was reaching the planned production capacity, at the same time a friendly agricultural enterprise increased the wheat cultivation up to 20,000 hectares with raising yield through more efficient use of modern equipment and technologies. Later that year, the Plenipotentiary of the President of the Russian Federation in the Central Federal District Alexey Gordeev, together with Governor of the Kaluga Region Anatoly Artamonov, visited and got familiarized with work of BioTech Rosva JSC.
BioTech Rosva was commissioned in March 2018: the main buildings and constructions were completed and feature modern equipment. The facility is ensured by well designed and functional infrastructure – access roads were constructed, starting-up and adjustment works were carried out, personnel was trained, and production lines were launched.
In 2018, the enterprise adjusted industrial release of almost all products, of which glucose crystalline and sorbitol are import-substituting products and have not been previously produced in our country. The first shipments proceeded, the goods were shipped.
At this stage, the Complex was expanding its presence in the Russian market step by step, undergoing a stable and dynamic development, and gradually increasing the volume of shipments. In the same year, the company began exporting products, simultaneously to numerous destinations. Over the year, more than 200 thousand tons of products were produced and shipped, that enables to move from exports of raw materials to import substitution and export of products of higher degrees of processing. Later in the year manufacturing of the last product, sorbitol, has been launched.
BioTech Rosva has successfully passed the Certification for compliance to the ISO 9001:2015 and FSSC 22000 v.5.1 International standards, that means that our quality management systems comply with the highest industry standards.
Our success and development resulted from of the efforts of a solid team of professionals reasoned and focused on achieving goals as well as who feels strongly about their company and the industry as a whole.
The activity of the Complex is much appreciated by our partners, suppliers, government agencies (including the Ministry of Agriculture of Kaluga Oblast), and, most importantly, by our consumers. The products of our company find a ready agricultural market – and that is the most valuable in this business!
Mission
Our Mission is to produce and successfully supply high-quality products of wheat processing, thus improving domestic and export capacities together with our like-minded team.
Food Safety
As a manufacturer of food ingredients, we fully recognize our responsibility to the customer. Safety at all operational stages is guaranteed by strict managing all internal and external processes. Organoleptic, microbiological and physicochemical analysis are carried out in our own separate and independent accredited laboratories.
Tight monitoring of the safety and quality of products takes place at each stage of the manufacturing process. All the products are certified in compliance with the requirements of international standards for food safety management ISO 9001:2015, which includes the principles of hazard analysis by critical control points (HACCP).
The ISO 9001 Certificate indicates developing long-term strategies and integrating a coordinated approach in the implementation of the Company’s commitments to customers.
We have also successfully passed the FSSC 22000 v.5.0 certification, which is a complete certification scheme for the auditing and certification of Quality Management Systems for food processing organizations that includes ISO 22000 and additional FSSC requirements.
The value of certification lies in efforts we make to maintain a food safety management system on the highest level and in our commitments to continually improving that system.